{"id":37003,"date":"2024-10-06T00:39:55","date_gmt":"2024-10-06T00:39:55","guid":{"rendered":"https:\/\/chineselens.com\/?p=37003"},"modified":"2024-10-06T00:52:16","modified_gmt":"2024-10-06T00:52:16","slug":"optical-cold-processing","status":"publish","type":"post","link":"https:\/\/chineselens.com\/cs\/optical-cold-processing\/","title":{"rendered":"P\u0159ehled technologie optick\u00e9ho zpracov\u00e1n\u00ed za studena"},"content":{"rendered":"
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Zaveden\u00ed<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Optick\u00e9 zpracov\u00e1n\u00ed za studena je specializovan\u00e1 technika \u0161iroce pou\u017e\u00edvan\u00e1 p\u0159i v\u00fdrob\u011b kritick\u00fdch komponent pro r\u016fzn\u00e9 optick\u00e9 p\u0159\u00edstroje, jako jsou \u010do\u010dky a hranoly. Jedine\u010dnost tohoto procesu spo\u010d\u00edv\u00e1 v absenci vysokoteplotn\u00edch podm\u00ednek, p\u0159esto dosahuje v\u00fdsledk\u016f podobn\u00fdch zpracov\u00e1n\u00ed za tepla. Tato metoda vy\u017eaduje extr\u00e9mn\u011b vysokou p\u0159esnost a kvalitu povrchu, co\u017e m\u00e1 p\u0159\u00edm\u00fd dopad na v\u00fdkon a kvalitu optick\u00fdch p\u0159\u00edstroj\u016f.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Definice optick\u00e9ho zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Optick\u00e9 zpracov\u00e1n\u00ed za studena se t\u00fdk\u00e1 zp\u016fsobu v\u00fdroby optick\u00fdch sou\u010d\u00e1st\u00ed, jako jsou \u010do\u010dky a hranoly, bez generov\u00e1n\u00ed vysok\u00fdch teplot nebo tepeln\u00fdch reakc\u00ed. Proces dosahuje vysok\u00e9 p\u0159esnosti a tvarov\u00e1n\u00ed fyzik\u00e1ln\u00edmi prost\u0159edky, podobn\u011b jako techniky zpracov\u00e1n\u00ed za tepla.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Charakteristika optick\u00e9ho zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Speci\u00e1ln\u00ed vlastnosti materi\u00e1lu<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Sklo, prim\u00e1rn\u00ed materi\u00e1l pro optick\u00e9 komponenty, m\u00e1 vysokou tvrdost a k\u0159ehkost. Proto jsou pro zpracov\u00e1n\u00ed nezbytn\u00e9 tvrd\u0161\u00ed materi\u00e1ly, jako jsou diamantov\u00e1 brusiva nebo diamantov\u00e9 n\u00e1stroje.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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R\u016fzn\u00e9 metody up\u00edn\u00e1n\u00ed<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Na rozd\u00edl od zpracov\u00e1n\u00ed kov\u016f jsou tradi\u010dn\u00ed mechanick\u00e9 up\u00edna\u010de nevhodn\u00e9 pro optick\u00e9 zpracov\u00e1n\u00ed za studena. K\u0159ehkost skla m\u016f\u017ee v\u00e9st k deformaci p\u0159i mechanick\u00e9m upnut\u00ed, co\u017e ovliv\u0148uje p\u0159esnost. Obvykle se k upevn\u011bn\u00ed obrobku na kovov\u00e9 form\u011b b\u011bhem zpracov\u00e1n\u00ed pou\u017e\u00edvaj\u00ed pojiva.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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V\u00fdb\u011br materi\u00e1lu v optick\u00e9m zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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V\u00fdb\u011br materi\u00e1lu je z\u00e1sadn\u00edm aspektem optick\u00e9ho zpracov\u00e1n\u00ed za studena, proto\u017ee r\u016fzn\u00e9 optick\u00e9 materi\u00e1ly maj\u00ed r\u016fzn\u00e9 fyzik\u00e1ln\u00ed a chemick\u00e9 vlastnosti. Mezi b\u011b\u017en\u00e9 optick\u00e9 materi\u00e1ly pat\u0159\u00ed sklo, krystaly a plasty a vlastnosti zpracov\u00e1n\u00ed ka\u017ed\u00e9ho materi\u00e1lu ur\u010duj\u00ed konkr\u00e9tn\u00ed pou\u017eit\u00e9 metody zpracov\u00e1n\u00ed za studena.<\/p>

  1. Sklo<\/strong>
    Sklo je nejroz\u0161\u00ed\u0159en\u011bj\u0161\u00edm materi\u00e1lem pro optick\u00e9 komponenty, zn\u00e1m\u00fd pro svou vysokou pr\u016fhlednost, stabiln\u00ed chemick\u00e9 vlastnosti a dobr\u00fd optick\u00fd v\u00fdkon. Mezi b\u011b\u017en\u00e9 typy pat\u0159\u00ed standardn\u00ed optick\u00e9 sklo a speci\u00e1ln\u00ed optick\u00e9 sklo (nap\u0159. s n\u00edzk\u00fdm indexem lomu, infra\u010derven\u00e9 sklo). Kv\u016fli k\u0159ehkosti a tvrdosti skla jsou pro zpracov\u00e1n\u00ed za studena nutn\u00e9 diamantov\u00e9 n\u00e1stroje nebo tvrd\u00e1 brusiva.<\/p><\/li>

  2. Krystalov\u00e9 materi\u00e1ly<\/strong>
    Krystalick\u00e9 materi\u00e1ly jako saf\u00edr a k\u0159emen jsou \u0161iroce pou\u017e\u00edv\u00e1ny ve vysoce v\u00fdkonn\u00fdch optick\u00fdch syst\u00e9mech. Nab\u00edzej\u00ed vynikaj\u00edc\u00ed optick\u00e9 vlastnosti, jako je vy\u0161\u0161\u00ed pr\u016fhlednost a ni\u017e\u0161\u00ed tepeln\u00e1 rozta\u017enost, ale jejich tvrdost a k\u0159ehkost je \u010din\u00ed n\u00e1ro\u010dn\u011bj\u0161\u00edmi na zpracov\u00e1n\u00ed.<\/p><\/li>

  3. Plastov\u00e9 optick\u00e9 materi\u00e1ly<\/strong>
    Plastov\u00e9 optick\u00e9 materi\u00e1ly se st\u00e1le v\u00edce pou\u017e\u00edvaj\u00ed, zejm\u00e9na v lehk\u00fdch, levn\u00fdch spot\u0159ebn\u00edch optick\u00fdch produktech. Plasty se typicky lisuj\u00ed vst\u0159ikovac\u00edmi procesy a pro jemn\u00e9 \u00fapravy se \u010dasto pou\u017e\u00edv\u00e1 zpracov\u00e1n\u00ed za studena. Jejich tv\u00e1rnost a flexibilita usnad\u0148uj\u00ed jejich zpracov\u00e1n\u00ed.<\/p><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Pracovn\u00ed postup optick\u00e9ho zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Mezi hlavn\u00ed kroky optick\u00e9ho zpracov\u00e1n\u00ed za studena pat\u0159\u00ed zpracov\u00e1n\u00ed surov\u00e9ho polotovaru, tvarov\u00e1n\u00ed a kone\u010dn\u00e1 \u00faprava. Tyto kroky pokr\u00fdvaj\u00ed v\u0161e od p\u0159\u00edpravy surovin a\u017e po v\u00fdrobu hotov\u00fdch sou\u010d\u00e1st\u00ed a zaji\u0161\u0165uj\u00ed, \u017ee optick\u00e9 prvky spl\u0148uj\u00ed konstruk\u010dn\u00ed specifikace.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Zpracov\u00e1n\u00ed surov\u00e9ho polotovaru<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Zpracov\u00e1n\u00ed surov\u00e9ho polotovaru je prvn\u00edm krokem k dosa\u017een\u00ed z\u00e1kladn\u00edho tvaru, a to p\u0159edev\u0161\u00edm operacemi \u0159ez\u00e1n\u00ed a zaoblen\u00ed. Surovinou m\u016f\u017ee b\u00fdt blokov\u00e9 sklo nebo p\u0159edtvarovan\u00e9 polotovary.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    Proces tvarov\u00e1n\u00ed<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Proces tvarov\u00e1n\u00ed zahrnuje hrub\u00e9 brou\u0161en\u00ed, jemn\u00e9 brou\u0161en\u00ed, le\u0161t\u011bn\u00ed a brou\u0161en\u00ed st\u0159ed\u00edc\u00ed hrany. Tyto operace maj\u00ed za c\u00edl splnit po\u017eadovan\u00e9 rozm\u011bry, povrchovou \u00fapravu a optickou kvalitu.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    • Hrub\u00e9 brou\u0161en\u00ed<\/strong>
      Hrub\u00e9 brou\u0161en\u00ed odstra\u0148uje p\u0159ebyte\u010dn\u00fd materi\u00e1l z polotovaru, aby se p\u0159ibl\u00ed\u017eil kone\u010dn\u00e9mu tvaru a p\u0159ipravuje se na jemn\u00e9 brou\u0161en\u00ed. Pou\u017e\u00edvaj\u00ed se hrub\u00e9 brusiva jako W40 nebo W28.<\/p><\/li>

    • Jemn\u00e9 brou\u0161en\u00ed<\/strong>
      Jemn\u00e9 brou\u0161en\u00ed d\u00e1le zlep\u0161uje povrchovou \u00fapravu a p\u0159ibli\u017euje sou\u010d\u00e1st navr\u017een\u00e9mu geometrick\u00e9mu tvaru. Po jemn\u00e9m brou\u0161en\u00ed jsou d\u00edly p\u0159ipraveny k le\u0161t\u011bn\u00ed.<\/p><\/li>

    • Le\u0161t\u011bn\u00ed<\/strong>
      Le\u0161t\u011bn\u00ed pou\u017e\u00edv\u00e1 m\u011bk\u010d\u00ed brusiva ne\u017e sklo, jako je oxid ceru, k dosa\u017een\u00ed pr\u016fhlednosti povrchu a odstran\u011bn\u00ed mikronerovnost\u00ed.<\/p><\/li>

    • St\u0159ed\u00edc\u00ed brou\u0161en\u00ed hran<\/strong>
      Brou\u0161en\u00ed st\u0159ed\u00edc\u00ed hrany zaji\u0161\u0165uje, \u017ee se optick\u00e1 osa zarovn\u00e1 s geometrickou osou. B\u011b\u017en\u011b se pou\u017e\u00edvaj\u00ed metody optick\u00e9ho a mechanick\u00e9ho centrov\u00e1n\u00ed s p\u0159esnost\u00ed na \u00farovni mikron\u016f.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Kone\u010dn\u00e9 zpracov\u00e1n\u00ed<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Kone\u010dn\u00e9 kroky zpracov\u00e1n\u00ed zahrnuj\u00ed potahov\u00e1n\u00ed a lepen\u00ed, kter\u00e9 d\u00e1le zvy\u0161uje v\u00fdkon sou\u010d\u00e1st\u00ed, aby spl\u0148ovaly technick\u00e9 po\u017eadavky.<\/p>

      • Povlak<\/strong>
        Povlak sni\u017euje ztr\u00e1ty sv\u011btla v optick\u00fdch syst\u00e9mech a zlep\u0161uje odrazivost a odolnost proti korozi. Mezi b\u011b\u017en\u00e9 metody pat\u0159\u00ed chemick\u00e9 a vakuov\u00e9 nan\u00e1\u0161en\u00ed povlak\u016f.<\/li>
      • Lepen\u00ed<\/strong>
        Proces lepen\u00ed zahrnuje spojen\u00ed v\u00edce \u010do\u010dek dohromady p\u0159i zaji\u0161t\u011bn\u00ed vyrovn\u00e1n\u00ed optick\u00e9 osy pomoc\u00ed pr\u016fhledn\u00fdch prysky\u0159ic pro adhezi.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        P\u0159esn\u00e9 \u0159\u00edzen\u00ed v optick\u00e9m zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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        Jedn\u00edm z hlavn\u00edch probl\u00e9m\u016f optick\u00e9ho zpracov\u00e1n\u00ed za studena je dosa\u017een\u00ed vysok\u00e9 p\u0159esnosti. P\u0159esnost zpracov\u00e1n\u00ed optick\u00fdch sou\u010d\u00e1st\u00ed p\u0159\u00edmo ovliv\u0148uje kvalitu zobrazen\u00ed p\u0159\u00edstroj\u016f, tak\u017ee kontrola p\u0159esnosti je \u00fast\u0159edn\u00edm bodem cel\u00e9ho procesu.<\/p>

        1. P\u0159esn\u00e9 ovl\u00e1d\u00e1n\u00ed p\u0159i hrub\u00e9m brou\u0161en\u00ed<\/strong>
          Ve f\u00e1zi hrub\u00e9ho brou\u0161en\u00ed se odstran\u00ed velk\u00e9 mno\u017estv\u00ed materi\u00e1lu, ale je d\u016fle\u017eit\u00e9 zajistit, aby nadm\u011brn\u00e9 koncentrace nap\u011bt\u00ed neohrozily struktur\u00e1ln\u00ed integritu materi\u00e1lu a nezp\u016fsobily praskliny nebo l\u00e1m\u00e1n\u00ed. Vysoce p\u0159esn\u00e9 upnut\u00ed obrobku a vhodn\u00fd v\u00fdb\u011br brusiva jsou nezbytn\u00e9 pro udr\u017een\u00ed p\u0159esnosti b\u011bhem t\u00e9to f\u00e1ze.<\/p><\/li>

        2. P\u0159esn\u00e1 kontrola p\u0159i jemn\u00e9m brou\u0161en\u00ed a le\u0161t\u011bn\u00ed<\/strong>
          Jemn\u00e9 brou\u0161en\u00ed a le\u0161t\u011bn\u00ed je rozhoduj\u00edc\u00ed pro dosa\u017een\u00ed po\u017eadovan\u00e9 povrchov\u00e9 \u00fapravy optick\u00fdch komponent. Proces le\u0161t\u011bn\u00ed mus\u00ed pe\u010dliv\u011b kontrolovat tvar le\u0161t\u00edc\u00edch forem a velikost zrna brusiva, aby byla zaji\u0161t\u011bna hladkost a pr\u016fhlednost povrchu. K udr\u017een\u00ed st\u00e1l\u00e9ho tlaku a rychlosti zpracov\u00e1n\u00ed se \u010dasto pou\u017e\u00edvaj\u00ed automatizovan\u00e9 \u0159\u00eddic\u00ed syst\u00e9my, kter\u00e9 zabra\u0148uj\u00ed nadm\u011brn\u00e9mu le\u0161t\u011bn\u00ed ve specifick\u00fdch oblastech.<\/p><\/li>

        3. P\u0159esn\u00e9 ovl\u00e1d\u00e1n\u00ed p\u0159i brou\u0161en\u00ed hran centrov\u00e1n\u00edm<\/strong>
          Brou\u0161en\u00ed st\u0159ed\u00edc\u00ed hrany zaji\u0161\u0165uje, \u017ee se optick\u00e1 osa zarovn\u00e1 s geometrickou osou. Optick\u00e9 centrov\u00e1n\u00ed vyu\u017e\u00edv\u00e1 p\u0159esn\u00e9 optick\u00e9 za\u0159\u00edzen\u00ed k nastaven\u00ed polohy \u010do\u010dky a dosahuje p\u0159esnosti na \u00farovni mikron\u016f, zat\u00edmco mechanick\u00e9 centrov\u00e1n\u00ed je vhodn\u00e9 pro hromadnou v\u00fdrobu st\u0159edn\u011b p\u0159esn\u00fdch d\u00edl\u016f. P\u0159esn\u00e9 ovl\u00e1d\u00e1n\u00ed z\u00e1vis\u00ed na stabilit\u011b za\u0159\u00edzen\u00ed a zku\u0161enostech oper\u00e1tor\u016f.<\/p><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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          V\u00fdznam optick\u00e9ho zpracov\u00e1n\u00ed za studena<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          Optick\u00e9 zpracov\u00e1n\u00ed za studena hraje z\u00e1sadn\u00ed roli p\u0159i v\u00fdrob\u011b optick\u00fdch p\u0159\u00edstroj\u016f, kde jeho p\u0159esnost p\u0159\u00edmo ovliv\u0148uje kvalitu produktu. S p\u0159ijet\u00edm nov\u00fdch technologi\u00ed se procesy v t\u00e9to oblasti nad\u00e1le zlep\u0161uj\u00ed a zvy\u0161uj\u00ed efektivitu v\u00fdroby a kvalitu optick\u00fdch komponent.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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          Z\u00e1v\u011br<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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          Optick\u00e9 zpracov\u00e1n\u00ed za studena zahrnuje r\u016fzn\u00e9 f\u00e1ze, od v\u00fdb\u011bru materi\u00e1lu po tvarov\u00e1n\u00ed a kontrolu p\u0159esnosti, z nich\u017e ka\u017ed\u00e1 hraje rozhoduj\u00edc\u00ed roli ve fin\u00e1ln\u00ed kvalit\u011b optick\u00fdch komponent. S pokrokem v technologii se optick\u00e9 zpracov\u00e1n\u00ed za studena vyv\u00edj\u00ed sm\u011brem k vy\u0161\u0161\u00ed \u00fa\u010dinnosti a p\u0159esnosti, co\u017e poskytuje z\u00e1sadn\u00ed podporu pro v\u00fdrobu optick\u00fdch p\u0159\u00edstroj\u016f.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

          Optick\u00e9 zpracov\u00e1n\u00ed za studena je specializovan\u00e1 technika \u0161iroce pou\u017e\u00edvan\u00e1 p\u0159i v\u00fdrob\u011b kritick\u00fdch komponent pro r\u016fzn\u00e9 optick\u00e9 p\u0159\u00edstroje, jako jsou \u010do\u010dky a hranoly. <\/p>","protected":false},"author":1,"featured_media":37007,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_titles_title":"Optical Cold Processing Technology Overview","_seopress_titles_desc":"Optical cold processing is a specialized technique widely used in manufacturing critical components for various optical instruments, such as lenses and prisms.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[],"_seopress_pro_rich_snippets_disable_all":"","_seopress_pro_rich_snippets_disable":[],"_seopress_pro_schemas":[],"footnotes":""},"categories":[201],"tags":[246],"class_list":["post-37003","post","type-post","status-publish","format-standard","has-post-thumbnail","category-technical-specifications","tag-optical-cold-processing"],"acf":[],"_links":{"self":[{"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/posts\/37003","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/comments?post=37003"}],"version-history":[{"count":0,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/posts\/37003\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/media\/37007"}],"wp:attachment":[{"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/media?parent=37003"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/categories?post=37003"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/chineselens.com\/cs\/wp-json\/wp\/v2\/tags?post=37003"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}